Having seen this failure mode happen a couple times now, it's time to share. Yes, Virgil, multi-disk failures DO happen during RAID rebuilds. I have pictures, so it MUST be true!
First, let's take a group of disks.
Eight, 2TB drives in a 7-disk RAID5 set. With hot-spare! 10.92TB of usable space! Not going to fill that in a hurry.
On this array we have defined several Volumes.

15 of them, in fact. One of which is two volumes merged together at the OS level (vols 2 & 3). That happens.
It just so happens that the particular use-case for this array is somewhat sequential. Most of the data stored on this bad boy is actually archival. The vasty majority of I/O is performed against the newest volume, with the older ones just sitting there for reference. Right now, with Vol 15 being the newest, Vol 1 hasn't had anything done to it in a couple of years.
That said, time is not kind to hard-drives.
On this array we have defined several Volumes.

15 of them, in fact. One of which is two volumes merged together at the OS level (vols 2 & 3). That happens.
It just so happens that the particular use-case for this array is somewhat sequential. Most of the data stored on this bad boy is actually archival. The vasty majority of I/O is performed against the newest volume, with the older ones just sitting there for reference. Right now, with Vol 15 being the newest, Vol 1 hasn't had anything done to it in a couple of years.
That said, time is not kind to hard-drives.
Continue reading How multi-disk failures happen.